INSTA-PRO BLOG

  • Lessons From Predicting DDGS Quality, Part 1: Raw Observations

    September 25th, 2014

    DDG pic 2

    A recent publication on variation in DDGS quality, containing attempts to predict it with equations, has once again highlighted the inherent problems with using this ingredient to support animal performance.

    Distillers Dried Grains with Solubles, or DDGS, is a by-product of the expanding corn ethanol fuel industry.  As a result, DDGS are plentiful and inexpensive; therefore, they are used in livestock diets.  Typically, it is used to replace some of the corn, soybean meal and perhaps, phosphorus in a complete diet.  This presents a challenge as DDGS is prone to variation in nutrient content and quality, a fact that has led to the development of prediction equations to determine the quality of each load.  For reasons that will be discussed below, the energy content of DDGS can vary considerably and predicting the energy content of DDGS is important to support and maximize animal performance.

    As the article stated, it’s important to outline how much variation exists.  The authors obtained 15 DDGS samples from ethanol plants in the Midwestern USA, measured various nutrient levels and performed chick experiments to determine the metabolizable energy content (usable for productive purposes, like building chicken muscle for meat) – all to indicate quality.

    The first figure depicts the amount of total (gross, or GE) energies in the 15 DDGS samples, along with the resulting metabolizable energies (AMEn) determined by feeding experiments.  Gross energy simply measures the total heat (kilocalories) given off when the samples were burned, while metabolizable energy takes into account what happens when fed to the chicks.

    As can be seen below, the GE values varied considerably in the DDGS samples.  Also, the AMEn samples exhibited even more variation.  Finally, and perhaps most striking, is how much lower AMEn values were then GE values.  The authors state that the average AMEn value was 46% of GE – only 46% of the total energy in the DDGS was available for growth and productive purposes.

    DDGS graph 1

    So, why was this so?  In the next figure, data on several nutrients in the 15 DDGS samples is shown.  As expected, the amounts of crude protein (CP), starch, fiber (NDF) and oil exhibited variation.  For example, one sample had an ether extract (oil) value of 3.2%, while another had 13.2%.  As oil is a form of concentrated energy, this would pose a problem for a poultry nutritionist balancing diets for maximum performance with the least cost.

    DDGS graph 2

    So, to conclude, DDGS are abundant and cheap, but have tremendous variation in nutrient content and energy quality when fed to chicks.  For proper diet formulation to maximize chicken meat production, testing and great care must be used to determine the value of each load of DDGS.

    In Part 2, I will dive into the prediction-equation portion of this paper, highlight the difficulties encountered with developing the equation and examine what this says about DDGS use in livestock diets.

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  • Feeders for Extruders

    September 18th, 2014

    Just as the extruder is capable of making a wide variety of different products, there are different...

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WHO IS INSTA-PRO?

Who is Insta-Pro?

Founded in the 1960's, Insta-Pro invented and patented high shear extrusion technologies and systems, bettering lives and businesses around the globe.

Today, Insta-Pro is one of the world’s leading manufacturers of human food and animal feed processing equipment. Insta-Pro products are used to transform raw ingredients into nutritional feed for livestock, pets and fish as well as vegetable oil, flour, cereals and meat extenders for the food processing industry. The Insta-Pro product line of extruders, oil presses, preconditioners and coolers have earned the reputation as the preferred choice of food and feed producers in more than 100 countries across the globe.

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